【造纸业专用旋转阀】纸浆|块状料|高温料|坚硬料-扭矩大
所属分类:偏置防卡系列
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联系人:18706122402 耿先森
联系人: 耿先森
固话:18706122402
地址:牛塘镇
| 参数名称 | 参数值 |
|---|---|
| 品名 | 造纸行业专用旋转阀,造纸业旋转给料阀,纸浆用旋转阀,浆料旋转给料阀,木片旋转阀,木块旋转阀,木屑旋转阀,木片旋转卸料阀,木屑气力输送旋转阀,坚硬物料旋转阀,块状料旋转阀,高温物料旋转阀,纸业专用卸料阀 |
| 适用介质 | 木片、木材、木屑、纸浆、坚硬物料、块状物料、高温物料 |
| 尺寸 | DN150,DN200,DN250,DN300,DN350,DN400,DN500,DN600,DN800,DN1000,DN1200,DN1500,或方口150*150 ~ 1500*1500,或非标定制。 |
| 材质 | 不锈钢系列,哈氏合金,钛合金,耐磨合金系列,陶瓷,碳化钨,耐磨400,耐磨500等 |
| 特点 | 扭矩大,承重性好,方便清理 |
| 国内纸业龙头企业 | 玖龙纸业、太阳纸业、晨鸣纸业 |
| 电机、减速机 | 皖南、卧龙、国茂、西门子、ABB、SEW、Flender、NORD、住友、防爆型可选,或客户指定品牌。 |
| 品牌 | 常州彤奇机械有限公司,彤奇,江苏彤奇 |
| 联系电话(耿先森) | 18706122402(微信同号) |
造纸行业用旋转阀,输送物料:木片,正压1公斤/0.1MPa,要锁住蒸汽,温度130度左右,进料口干料配一台旋转阀,要经过蒸煮器,出料口配一台旋转阀,每个系统需要2台旋转阀,输送量30立方-50立方/小时,尺寸方口800*800.设置清理口,能定期清理及检修,一线品牌减速机和电机。
我厂对于特殊工况用途旋转阀或平替一线进口品牌均可定制生产。
造纸行业用的旋转阀,常见是刚性旋转阀,偏置式旋转阀,陶瓷旋转阀,钛合金旋转阀等,主要用来控制高浓度纸浆、蒸汽等介质,适合含纤维、颗粒和易堵介质及输送量大的工况。
造纸制浆备料是整个制浆工艺的第一道工序,核心目的是把木材、草类等植物纤维原料加工到符合蒸煮或磨浆要求的状态,并做定量储备。备料质量直接决定后续蒸煮是否均匀、浆料得率和质量。
木材备料:
储存与清洗:原木进厂后分类堆存,先用水或蒸汽清洗,去除泥沙、砾石等。
剥皮:原木送入滚筒剥皮机,靠翻滚互相摩擦脱落树皮,剥净率一般在90%以上。树皮可收集作生物能源或土壤改良剂。
除石与除铁:木材经过石阱去除带进的石块,再用金属探测器排查钉子等金属碎片,防止损坏后续设备。
削片:去皮后的木段进入削片机,切削成合格木片,长度约15~30毫米、厚度3~5毫米。木片过薄易碎成屑,过厚则蒸煮药液难渗透,会产生生浆。
筛选与洗涤:木片经振动筛按尺寸分级,太大的回碎、太小的作生物燃料,合格品再水洗去除表面污物。筛选环节是控制浆料质量的关键。
非木材原料:
禾麦草类一般做切断和除尘;蔗渣主要做除髓;竹材、麦草、芦苇等还需切料、水洗,除去杂细胞和泥沙。
造纸行业用旋转阀-刚性旋转阀:
适用于坚硬物料、块状物料、高温物料。
叶轮稳定性好、圆滑过度、无夹角、扭矩更大。
阀体设置清理口,便于清理物料。
设备具有非常好的承重性。
尺寸:DN150.DN200.DN250.DN300.DN350.DN400.DN500.DN600.DN800.DN1000.DN1200.DN1500.或方口150*150 ~ 1500*1500.或非标定制。
材质:不锈钢系列,哈氏合金,钛合金,耐磨合金系列,陶瓷,碳化钨,耐磨400.耐磨500等。
造纸行业旋转阀常见工况:
耐磨和防堵能力:纸浆含纤维和硬颗粒,阀内件宜选堆焊耐磨合金或陶瓷涂层,流道要顺直,减少挂浆。
耐腐蚀性能:漂白段接触氯气、酸碱等介质,可选双相钢、哈氏合金等材质。
密封与可调性:密封锁气性能;能剪切纤维,适合浆料调节。
工况匹配:按介质浓度、温度、压力、腐蚀性确定阀体材料、密封形式和执行机构类型。
部分客户需求:
DN600.防爆等级Exdb IICT4 Gb/Extb IIIC T135℃ Db。物料:木头碎屑及粉末,产能7.5t/h,尺寸DN700.材质不锈钢,减速机厂家:SEW、弗兰德、NORD、国茂、通力、恒齿或国内一线品牌产品。防爆电机卧龙电气集团南阳防爆品牌或者佳木斯品牌或同等质量产品。
客户提供的德国某品牌VST系列450×810 mm,输送木片3*5不等,卸料量10m3/h,配套他们的产品设备出口国外。
型号对标捷克haveko:ZRS500 重型外置轴承旋转卸料阀,流量:141m³/h(100%填充率);驱动:3KW减速电机,运行转速25r/min,额定33r/min;防爆要求:粉尘防爆 150℃表面温度(国内DIP A21 TA150℃);整机重量:约650kg,加厚耐磨壳体、耐磨叶轮衬片;使用工况:木粉/木屑除尘气力输送,环境温度-20~40℃。
破拱器+旋转阀,物料:木屑,DN300.3立方的料仓用,料仓底部锥度50°,料仓长度大约1.3m,出现架桥不下料现象,需要刮料破拱器,DN300.材质304不锈钢,破拱器下方配套旋转阀,均匀定量给料。
造纸业:
环保包装纸、高档全木浆纸及其上下游产业链纸类产品,包括牛卡纸、环保牛卡纸、白面牛卡纸、涂布牛卡纸、白卡纸、高强瓦楞芯纸、涂布灰底白板纸、文化纸、特种纸及浆品。
高档文化用纸、高档包装用纸、高档生活用纸、高档特种纸及特种纤维溶解浆等。
常州彤奇机械有限公司/江苏彤奇科技专业的团队,拥有二十余年经验,定制、设计、研发、生产经验丰富。为您提供专业的设计、选材和指导,为不同使用工况量身打造一体化的输送设备。自动精加工中心,搭配进口自动设备,专有生产工装,提高生产效率和精度。
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Rotary valves are used in the paper industry to transport materials such as wood chips at a positive pressure of 1 kg/0.1 MPa. Steam must be locked at a temperature of around 130 degrees Celsius. A rotary valve is installed at the feed inlet for dry materials, which must pass through a steamer, and a rotary valve is installed at the discharge outlet. Each system requires 2 rotary valves, with a conveying capacity of 30 cubic meters to 50 cubic meters per hour and a size of 800 * 800 square mouth. A cleaning port is set up for regular cleaning and maintenance. First tier brand reducers and motors are also available.
Our factory can customize the production of rotary valves for special working conditions or imported brands such as Pingti first-line.
Rotary valves commonly used in the paper industry include rigid rotary valves, offset rotary valves, ceramic rotary valves, titanium alloy rotary valves, etc. They are mainly used to control high concentration pulp, steam and other media, and are suitable for working conditions containing fibers, particles, easily clogged media and large conveying volumes.
Paper and pulp preparation is the first process of the entire pulp making process, with the core purpose of processing plant fiber materials such as wood and grass into a state that meets the requirements of steaming or grinding, and making quantitative reserves. The quality of material preparation directly determines whether the subsequent cooking is uniform, the yield and quality of pulp.
Wood preparation:
Storage and cleaning: After entering the factory, the logs are classified and stored, and first washed with water or steam to remove sediment, gravel, etc.
Peeling: The logs are fed into a drum peeling machine and the bark is peeled off by rolling and rubbing against each other, with a stripping rate generally above 90%. The bark can be collected as bioenergy or soil amendment.
Stone removal and iron removal: Wood is removed from the stones brought in through a stone trap, and then metal detectors are used to check for metal fragments such as nails to prevent damage to subsequent equipment.
Chipping: The peeled wood segments are fed into a slicer and cut into qualified wood chips, with a length of approximately 15-30 millimeters and a thickness of 3-5 millimeters. Wood chips that are too thin are easily broken into chips, while those that are too thick make it difficult for cooking agents to penetrate and produce pulp.
Screening and washing: Wood chips are classified by size through a vibrating screen, with larger ones being crushed and smaller ones being used as biofuels. Qualified products are then washed with water to remove surface contaminants. The screening process is the key to controlling the quality of the slurry.
Non wood raw materials:
Generally, grasses and grasses are cut and dusted; Bagasse is mainly used for pulp removal; Bamboo, wheat straw, reeds, etc. still need to be cut and washed to remove impurities and sediment.
Rotary valves for papermaking industry – rigid rotary valves:
Suitable for hard materials, block materials, and high-temperature materials.
The impeller has good stability, smooth transition, no angle, and greater torque.
The valve body is equipped with a cleaning port for easy cleaning of materials.
The equipment has excellent load-bearing capacity.
Size: DN150.DN200.DN250.DN300.DN350.DN400.DN500.DN600.DN800.DN1000.DN1200.DN1500. Or square mouth 150 * 150~1500 * 1500. or non-standard customization.
Material: Stainless steel series, Hastelloy, Titanium alloy, Wear resistant alloy series, Ceramic, Tungsten carbide, Wear resistant 400. Wear resistant 500. etc.
Common working conditions of rotary valves in the paper industry:
Wear resistance and anti blocking ability: Pulp contains fibers and hard particles, and valve internals should be coated with wear-resistant alloys or ceramic coatings. The flow channel should be straight to reduce slurry sticking.
Corrosion resistance: The bleaching section comes into contact with chlorine gas, acid and alkali media, and can be made of materials such as duplex steel and Hastelloy alloy.
Sealing and adjustability: sealing and gas locking performance; Capable of cutting fibers, suitable for adjusting pulp.
Working condition matching: Determine the valve body material, sealing form, and actuator type based on the medium concentration, temperature, pressure, and corrosiveness.
Partial customer requirements:
DN600. Explosion proof grade Exdb IICT4 Gb/Extb IIIC T135 ℃ Db. Material: wood chips and powder, production capacity 7.5t/h, size DN700. material stainless steel, reducer manufacturers: SEW, Flender NORD、 Guomao, Tongli, Hengchi or domestic first-line brand products. Explosion proof motors from Wolong Electric Group’s Nanyang explosion-proof brand or Jiamusi brand or equivalent quality products.
The VST series of a certain German brand provided by the customer is 450×810 mm, with a conveying capacity of 3 * 5 wood chips and a discharge capacity of 10m3/h. It is exported abroad with their product equipment.
Model benchmark for Czech Haveko: ZRS500 heavy-duty external bearing rotary discharge valve, flow rate: 141m ³/h (100% filling rate); Drive: 3KW reduction motor, operating speed of 25r/min, rated at 33r/min; Explosion proof requirement: Dust explosion-proof with a surface temperature of 150 ℃ (domestic DIP A21 TA150 ℃); Whole machine weight: about 650kg, thickened wear-resistant shell, wear-resistant impeller lining; Operating conditions: Pneumatic conveying for dust removal of wood powder/sawdust, ambient temperature -20~40 ℃.
Arch breaker+rotary valve, material: sawdust, DN300. A 3-cubic-meter silo is used, with a bottom taper of 50 ° and a length of approximately 1.3m. If there is a bridging problem and the material cannot be unloaded, a scraper and arch breaker are needed, DN300. Material: 304 stainless steel, equipped with a rotary valve below the arch breaker for uniform and quantitative feeding.
Paper industry:
Environmentally friendly packaging paper, high-end all wood pulp paper and its upstream and downstream industrial chain paper products, including kraft paper, environmentally friendly kraft paper, white faced kraft paper, coated kraft paper, white paper, high-strength corrugated core paper, coated gray bottom whiteboard paper, cultural paper, specialty paper and pulp products.
High end cultural paper, high-end packaging paper, high-end household paper, high-end specialty paper, and specialty fiber dissolving pulp.
Changzhou Tongqi Machinery Factory/Jiangsu Tongqi Technology has a professional team with over 20 years of experience in customization, design, research and development, and production. We provide professional design, material selection, and guidance to tailor integrated conveying equipment for different operating conditions. Automatic precision machining center, equipped with imported automatic equipment and proprietary production fixtures, improves production efficiency and accuracy.
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